Ford Escape: Supplemental Restraint System / Removal and Installation - Restraints Control Module (RCM)
Removal
WARNING:
The following procedure prescribes critical repair steps
required for correct restraint system operation during a crash. Follow
all notes and steps carefully. Failure to follow step instructions may
result in incorrect operation of the restraint system and increases the
risk of serious personal injury or death in a crash.
NOTE:
Removal steps in this procedure may contain installation details.
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WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: Pyrotechnic Device Health and Safety Precautions (100-00 General Information, Description and Operation).
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NOTE:
This step is only necessary when installing a new component.
NOTE:
The PMI (programmable module installation) process
must begin with the current RCM (restraints control module) installed.
If the current RCM (restraints control module) does not respond to the
diagnostic scan tool, the tool may prompt for As-Built Data as part of
the repair.
Using a diagnostic scan tool, begin the PMI process for the RCM following the on-screen instructions.
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Depower the SRS .
Refer to: Supplemental Restraint System (SRS) Depowering (501-20B Supplemental Restraint System, General Procedures).
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Remove the floor console.
Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation).
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Disconnect the BECMB electrical connector and detach the wiring harness retainer.
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Disconnect the RCM electrical connectors.
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Remove the RCM nuts.
Torque:
93 lb.in (10.5 Nm)
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Remove the RCM .
Installation
WARNING:
Incorrect repair techniques or actions can cause an
accidental Supplemental Restraint System deployment. Make sure the
restraint system is depowered before reconnecting the component. Refer
to the Supplemental Restraint System depowering General Procedure in
section 501-20B. Failure to precisely follow depowering instructions
could result in serious personal injury from an accidental deployment.
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To install, reverse the removal procedure.
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Repower the SRS . For a new RCM , do not prove out the SRS at this time.
Refer to: Supplemental Restraint System (SRS) Repowering (501-20B Supplemental Restraint System, General Procedures).
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NOTE:
This step is only necessary when installing a new component.
Using a diagnostic scan tool, complete the PMI process for the RCM following the on-screen instructions.
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NOTE:
This step is only necessary when installing a new component.
Carry out the ABS Calibration service functions using the diagnostic scan tool and following the on-screen instructions.
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If a new RCM was installed, prove out the SRS
. Verify all airbags are installed and connected and the ignition is
OFF. Wait 10 seconds, then turn the ignition ON and monitor the airbag
warning indicator. The airbag warning indicator illuminates continuously
for approximately 6 seconds and then turns off. Continue to monitor the
airbag warning indicator for approximately 30 seconds, as this is the
time required for the RCM to complete testing of the SRS .
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If a SRS
fault is present, the airbag warning indicator either fails to light,
remains lit continuously or flashes. The flashing may not occur until
approximately 30 seconds after the ignition has been turned from OFF to
ON. If this occurs, diagnose and repair any SRS faults before proceeding with other repairs.
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If, after the ignition has been turned on for 30
seconds, the airbag warning indicator remains unlit with no chime or SRS
message displayed in the message center, no SRS fault is present.
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If the airbag warning indicator is inoperative and a SRS
fault exists, a chime sounds in a pattern of 5 sets of 5 beeps or a
message displays in the message center. If this occurs, diagnose and
repair the airbag warning indicator and any SRS faults before proceeding with other repairs.
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
Remove the center registers.
Refer to: Center Registers (412-00 Climate Control System - General Information, Removal and Installation)...
Removal
NOTE:
RH (right-hand) seat shown, LH (left-hand) seat similar.
NOTE:
Removal steps in this procedure may contain installation details.
Disconnect the seat position sensor electrical connector...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Air Body Saw
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Repair
WARNING:
Electric vehicles damaged by a crash may have compromised
high voltage..
Inspection
Cratering - fatigue failure
Spot glazing - incorrect seating
Scratching - dirty engine oil
Base exposed - poor lubrication
Both edges worn - journal damaged
One edge worn - journal tapered or bearing not seated
..