Special Tool(s) / General Equipment
303-300
(T87C-6565-A)
Set, Valve Spring Compressor TKIT-1988-FESTIVA T88C-1000-ST TKIT-1988-TRACER TKIT-2009TC-F |
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303-350
(T89P-6565-A)
Compressor, Valve Spring TKIT-1990-LMH TKIT-1989-F TKIT-1989-FM TKIT-1989-FLM |
|
303-468
(T94P-6510-AH)
Remover, Valve Stem Oil Seal TKIT-1994-LMH/MH2 TKIT-1994-FH/FMH/FLMH |
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303-470
(T94P-6510-CH)
Installer, Valve Stem Oil Seal TKIT-1994-LMH/MH2 TKIT-2009TC-F TKIT-1994-FH/FMH/FLMH |
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303-472
(T94P-6565-AH)
Adapter, Valve Spring Compressor TKIT-1994-LMH/MH2 TKIT-1994-FH/FMH/FLMH |
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307-005
(T59L-100-B)
Slide Hammer |
Materials
Name | Specification |
---|---|
Motorcraft® Multi-Purpose Grease Spray XL-5-A |
ESB-M1C93-B |
DISASSEMBLY
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.
NOTE: Aluminum surfaces are soft and can be scratched easily. Never place the cylinder head gasket surface, unprotected, on a bench surface.
NOTE: If the components are to be reinstalled, they must be installed in the same positions. Mark the components removed for locations.
NOTE: Only use hand tools when removing or installing the spark plugs or damage can occur to the cylinder head or spark plug.
Remove the spark plugs.NOTE: Use a small screwdriver and multi-purpose grease to remove the valve collets.
Using the special tools, remove the valve collets, valve spring retainers and the valve springs.NOTE: Note the location of the valves if they are to be reused.
Remove the valves.NOTE: Install new parts as necessary.
Inspect the following valve areas:ASSEMBLY
NOTE: If installing the original valves, make sure the valves are installed in the same position from which they were removed. Coat the valve stems with clean engine oil.
NOTE: Component(s) must be lubricated with clean engine oil.
Refer to: Specifications (303-01C Engine, Specifications).NOTE: Use the protector provided with the replacement kit to prevent damage to the valve seals.
Lubricate with clean engine oil and using the special tool, install the valve seal.NOTE: Use a small screwdriver and multi-purpose grease to install the valve collets.
NOTE: Check the seating of the valve collets after installation.
Using the special tools, install the valve springs, valve spring retainers and the valve collets.NOTE: Only use hand tools when removing or installing the spark plugs or damage can occur to the cylinder head or spark plug.
Install the spark plugs.NOTICE: Use O-ring seals that are made of special fuel-resistant material. Use of ordinary O-rings can cause the fuel system to leak. Do not reuse the O-ring seals.
NOTE: Make sure that new fuel injector O-ring seals and new fuel injector retainer clips are installed.
Install the new fuel injector O-ring seals and the fuel injector clips. Lubricate the new O-rings with clean engine oil.Locating the Under Hood Fuse Box
Accessing the Under Hood Fuse Box
Pull the latch toward you and remove the top cover.