Ford Escape: Body Repairs - General Information / Description and Operation - Complete Panel Replacement/Partial Replacement
Partial Replacement
Item
|
Description
|
1
|
Sectioning area
|
2
|
Manufacture weld joint
|
Decision Criteria
The following points a crucial to the decision of complete or partial replacement of the part(s).
-
Is the repair economically feasible.
-
Retention/integrity of the original joint.
In
addition, sectioning or partial panel replacement must meet
standardized guidelines or approved procedures in the model specific
workshop manual for a sectional replacement solution in the damaged
area.
For additional information, refer to: Body Panel Sectioning
(501-26 Body Repairs - Vehicle Specific Information and Tolerance
Checks, General Procedures).
Depending
on the damaged area, the following points need to be considered when
determining whether to perform a partial repair or complete replacement:
-
Sectioning cuts should be as short as possible.
-
Feature lines and panel margins must meet original manufacture design.
For
additional information, refer to: Body and Frame (501-26 Body Repairs -
Vehicle Specific Information and Tolerance Checks, Description and
Operation).
.
-
Inner reinforcement panels must not limit the straightening work.
-
Inner reinforcement profiles in the pillar areas must allow for separation.
-
Partial replacements on structural frame sections must be
allowed for the specific vehicle being repaired. If no procedure exists,
it must be assumed no sectioning is allowed.
-
The large surface welding seams at the connections must be restored.
Advantages of Partial Replacement
A partial replacement repair offers many advantages for a professional repair of accident damage:
-
Repairs can be made both in the outer panel area (e.g. side
frame) and in the inner areas (e.g. structural member, trunk floor).
-
The repair can be limited to the actual damaged area.
-
Reduction of repair costs, as aggregates and other components can usually remain in the vehicle.
Complete Replacement
In a complete replacement, the original connections are largely reused.
A
complete replacement is advantageous if the damaged body part can be
detached from its original connections and the replacement part can be
fitted without creating additional joints.
A complete replacement is necessary if there is no sectional replacement solution.
Body
repairs usually require a significant level of intervention in the
existing body shell structure. The corrosion protection, seals and NVH components are destroyed and must be replaced...
Other information:
Removal
WARNING:
Do not smoke, carry lighted tobacco or have an open flame of
any type when working on or near any fuel-related component. Highly
flammable mixtures may be present and may be ignited. Failure to follow
these instructions may result in serious personal injury...
Special Tool(s) /
General Equipment
205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange
205-233
(T85T-4851-AH)
Installer, Drive Pinion FlangeTKIT-1985-FH-1
303-249Remover, Crankshaft Timing Pulley
Transmission Jack
Flat-Bladed Screwdriver
Wooden Block
Materials
Name
Specification
Motorcraft® Premium Long-Life GreaseXG-1-E1
ESA-M1C..